Steam Humidifiers


Unlike wet humidifiers, steam humidifiers do not chill the airstream during the humidification process. This is because the moisture is delivered to the airstream already in the vapour state (as steam) having been created by a heating element.

Electrode-Boiler Humidifiers (below figure) are the most widely used type of steam humidifier in direct and indirect humidification due to their low cost and ease of installation.



The core element is a small boiler comprised of a non-conductive polypropylene tank fitted with three or more bare steel electrodes. When the tank is filled with water the electrodes become immersed. Electrical connections are made to the electrodes and current flows directly through the water causing it to heat up and boil. Output of the unit is controlled by varying the depth of water in the tank. Continual boiling of the water causes the concentration of minerals in the tank to build up. To avoid this there is an automatic cycle of emptying and re-filling the tank with fresh water. When the boiler eventually scales up it is simply replaced or opened and de scaled. The primary disadvantage of this system is high running costs and the need to regularly replace boilers.

Resistive Element Humidifiers (below figure) are like small kettles boiling the water within them using an electric element. Regular drain and refill cycles prevent excessive scale build up. Switching off individual elements and modulating the power supply provides very close control of steam output, making them the preferred choice for close control applications.


Gas-Fired Steam Humidifiers use a gas heater to boil water and create steam. Gas is approximately four times cheaper per unit of energy than electricity. As a consequence the running costs of gas fired steam humidifiers are low, making them increasingly popular for humidification. Their structure is similar to the gas boilers except that the water is heated to boiling point by the burner.