IP 2 – Refrigeration Plant Efficiency


It is unfortunate that cooling is required in summer as these results in reduced system efficiency!

Refrigeration plant is equipment which converts electricity into coolth. Coolth is the same stuff as heat i.e. thermal energy except that it has a negative value. In other words it is heat being removed from something causing a reduction in temperature. Most refrigeration systems are based on the vapour compression cycle and this information panel will concentrate on this system.

The energy consumption of a cooling system is by two principle components. Firstly by the compressor, and secondly by any fans or pumps used to remove waste heat from the condenser and remove coolth from the evaporator. The compressor consumes the majority, approximately 95%, of the energy input to the refrigeration equipment.

Coefficient of Performance (COP)

The efficiency of a cooling system is normally called the coefficient of performance or COP. The COP of a real system is given by:

COP = Cooling Capacity (kW)/Total Power Input (kW)

Typical COP's for cooling are 1.5 to 2.0 which indicates that you can achieve 2kW of cooling for the consumption of 1kW of electricity. This compares with a COP of 2.5 to 3.0 if the refrigeration equipment is being used as a heat pump. To study factors affecting performance more clearly it is useful to look at the formula for the theoretical COP. This is given by:

COP = T1/T1-T2      

where    T1 = Evaporator ambient air temperature (K)
             T2 = Condenser ambient air temperature (K)

From this it can be seen that for the COP to be high the difference between T1 and T2 should be small. Since T1 is set by system requirements the variable is T2, the ambient temperature surrounding the condenser. Taking a split cooling system as an example, what this means in practice is that when the outside air temperature increases the efficiency of the system will fall. This is unfortunate since most cooling is required in summer when high ambient condenser temperatures prevail. However, there are a number of things that can be done to improve this. The first is to increase the size of the air cooled condenser and ensure that there is good airflow through the device to keep the ambient temperature low. The next is to consider evaporative condensers these use latent heat removal to reduce ambient temperatures. Finally, stable low temperature heat sinks should be considered such as surface and groundwater.

Ice Storage

The efficiency of a chiller varies with the amount of work it is required to do. At low loads the efficiency will be reduced. One way of overcoming this problem is to use an ice storage system. Ice storage involves using an undersized chiller to produce an ice slurry during the night. The ice is stored in an insulated tank. During the day the chiller would not have enough capacity to satisfy the cooling demands of the building. However by operating the chiller at full load and drawing additional coolth from the ice store the building cooling demand can be satisfied.

The advantages of the system is that the chiller operates most of the time at full load and hence peak efficiency, it also provides a good proportion of the cooling requirement of the building using cheaper night time electricity tariffs. Both of these contribute to reducing operating costs.