Absorption Chilling


There is growing interest in a method of cooling buildings which uses gas as a fuel instead of electricity. The technology is known as absorption cooling. The biggest differences between this and vapour compression cooling are that the compressor is replaced by a gas fired generator and the refrigerant is replaced by a refrigerant/ absorber mixture. A diagram of an absorption chiller is shown in below figure. The generator is filled with a mixture of refrigerant and absorber (solvent) which can be either water/lithium bromide (>35kW capacity) or ammonia/water. (>11kW). Note because water freezes the lithium bromide/water units can only cool down to 5oC, ammonia/water units on the other hand can cool down to -10oC. The way the system works can be illustrated using the ammonia/water pairing as an example. In this case water is the absorber and ammonia is the refrigerant. The water is called the absorber, giving the process its name, as it is so chemically attracted to ammonia vapour that it absorbs it out of the atmosphere.


A concentrated solution of ammonia in water is heated in the generator (figure 5.4) using a gas burner. The ammonia component vaporizes first, as it has a lower boiling point than water, and passes into the condenser. The water which is left behind passes back to the absorber. The ammonia vapour condenses back to liquid ammonia in the condenser giving out waste heat. This heat is removed from the system by air which is blown over the condenser by a fan. The ammonia now passes from the condenser into the evaporator via an expansion valve. In doing so its pressure drops and so it can evaporate once more. It does this by absorbing heat from the chilled water circuit. Chilling has therefore, been achieved.
The ammonia vapour now passes into the absorber where it is absorbed by the water from the generator to create a concentrated ammonia solution. Heat is given out when the two chemicals combine. This waste heat is also removed by the condenser cooling air flow. The ammonia solution is pumped back to the generator where the cycle continues once more.

The above device is known as a single effect absorption chiller. Double effect units are also available which use water and lithium bromide. This solution is pre heated on its way back to the generator by passing it through a heat exchanger. This improves the efficiency of the unit. Double effect units require a higher temperature heat source (>140oC) derived from a direct gas fired burner or pressurised hot water.

Absorption chillers are less efficient than vapour compression chillers with a COP of approximately 0.7-1.2. It follows that more gas energy will be required than an equivalent electric chiller (COP = 3.0). However the cost and pollution differentials will be reduced because electricity costs and pollutes approximately four times more per unit of energy than gas because of wastage in the power stations. Contract gas prices are lower still in summer when gas is needed for cooling as less is needed for space heating.

As well as direct gas firing some absorption chillers can be operated using waste heat. One form of surplus heat is that generated by combined heat and power units. In winter their heat output is used for space heating. In summer this heat is surplus to requirements and so can be used to drive the absorption chiller. This is known as trigeneration or combined cooling and power. When heat, which would normally be wasted, is used absorption chillers emit much less CO2 into the atmosphere than a vapour compression chiller for a given cooling effect. Research is currently underway which is investigating the linking of absorption chillers with solar panels as a source of generator heat. It is an advantage that the appearance of large amounts of cost and pollution free solar energy coincides with the need for cooling.


Other Benefits

The only electrical elements in an absorption chiller are the pumps used to move the ammonia/water solution from the absorber back to the generator. These pumps consume much less power and produce less noise and vibration than a compressor. This latter point is useful if the chiller is to be sited near to a noise sensitive area.

The pump along with the air cooled condenser fan and the gas burner fan are the only moving parts. The rest of the device consists of sealed metal chambers. This configuration means that maintenance costs are low.

External, air cooled, modular packaged units mean that cooling capacity can be easily expanded as the building is developed or as heat loads increase. Flexibility is further enhanced as units are also available that provide heating in winter and switch to cooling in summer.



Selection Criteria

From the above it can be seen that absorption chilling is particularly appropriate where:

· You have excess heat production from your CHP plant in summer or a production process which can be used to drive the absorption chiller

· The electrical supply to the site is not robust enough to supply the necessary electricity required for vapour compression chilling and an expensive upgrade would be necessary.

· You wish to optimize the use of clean gas as a fuel throughout the year, not just in winter.

· You have a source of low cost or free heat energy available such as solar energy or heat released from the combustion of landfill gas.

Local Comfort Cooling Systems (Window Sill Air Conditioners)


Comfort cooling systems operate by circulating room air over the evaporator coil of a vapour compression chiller so that it becomes cooled. The system also includes a method of rejecting the waste heat from the cooling process outside of the building. The vapour compression cycle is used in a number of commercial room cooling products. The main variants are: Window sill, split, multi split, variable refrigerant flow air conditioners, water to air reverse cycle heat pumps and chilled water fan coil units.

Window Sill Air Conditioners are the most basic form of cooling system. They are typically used as a retrofit solution to an overheating problem which may have arisen due to the introduction of computers into an office space. The refrigerating equipment is contained within a cabinet which sits on the window sill (below figure).

                                                         * Window Sill Air Conditioner

The window must be modified to seal the remaining gap above and to the sides of the unit. The room side of the air conditioner is sealed from the outdoor side.

Air is drawn by a fan from the room, through a filter, over the evaporator coil and then is returned, chilled, back to the room. At the same time outside air is circulated over the condenser coil to carry away the waste heat. All the controls and the compressor are fitted into the casing to create a self-contained unit. Portable air conditioners are based on the same principle except that the cabinet is designed to be moved into different rooms as required. A length of flexible ducting which runs from the cabinet to the outside through an available opening such as a window is used to discharge waste heat out of the building.


Local Comfort Cooling Systems (Split Air Conditioning Systems)


Split Air Conditioning Systems. Split air conditioning systems are so described because the evaporator is housed in a room unit and the condenser is housed in a separate outdoor unit. Refrigerant flow and return pipes connect the two units together. The indoor unit can be wall or floor mounted or accommodated within a suspended ceiling. The finish of the indoor unit is of high quality to integrate with the appearance of the room decor or suspended ceiling panels.

A diagram of a ceiling unit is shown in below figure. A fan is used to draw room air across the evaporator to provide the necessary cooling. Chilled air is then output via directional slots. These slots are adjusted to keep the cold airstream away from the room occupants so that cold draughts are avoided. The chilled air mixes with the room air outside the occupied zone. The mixed air eventually diffuses throughout the room to create the cooling effect.



The outdoor unit (below figure) contains the condenser which is air cooled. The condenser like the evaporator has its surface area increased using fins. A fan is used to draw outside air across the condenser to discharge the waste heat to atmosphere. The outdoor unit can be placed a considerable distance (up to 50m pipe length including 30m vertical rise) from the indoor unit. This allows flexibility of design and sympathetic positioning of the outdoor units on the external surfaces of the building.



Multi split air conditioning. Is based on the same principle as single split air conditioning except that up to four indoor units can be served by a single outdoor unit. Each indoor unit has its own set of refrigerant pipe work connecting it to the outdoor unit. All of the indoor units operate in the same mode i.e. all heating or all cooling, although individual control of the degree of heating or cooling from off to full output can be exercised over each unit. Some indoor units are fitted with electric heaters so that whilst the multi split group is operating in cooling mode odd single units can provide a degree of heating.

Variable Refrigerant Flow (VRF) Air Conditioning


Variable Refrigerant Flow (VRF) Air Conditioning. In this system up to eight indoor units can be operated from a single outdoor unit. The main advantage of this system over multi splits is that each indoor unit can operate either in cooling or heating mode independently of the other units. This is achieved by having collection vessels for both vapour and liquid refrigerant (below figure). A sophisticated control system redirects these two refrigerant phases to the indoor units as required. As a consequence VRF air conditioning systems incorporate heat recovery in their mode of operation. Waste heat say from rooms on the south side of the building can be re distributed by the refrigerant to indoor units on the north side of the building. The distance between indoor and outdoor units can be up to 100m including a vertical rise of 50m.



Filtered and tempered air can be supplied to each unit from a centralized air handling unit to provide ventilation as well as heating/cooling.

Water to Air Reverse Cycle Heat Pumps


Water to Air Reverse Cycle Heat Pumps are a heat pump system which gives the opportunity for efficient operation through heat recovery. The water to air reverse cycle heat pump system is also known as the versatemp system after the first commercial system produced by Clivet Ltd. The system (below figure) is comprised of room based reverse cycle heat pumps. These heat pumps have an air coil which supplies heat or cooling to the room depending on the direction of refrigerant flow. The other coil is part of a refrigerant to water heat exchanger. The water flow and return pipes to this heat exchanger connect into common flow and return pipes which also serve other reverse cycle heat pumps throughout the building.


Heat pumps operating in cooling mode will extract heat from the room and deposit it into the water circuit. Other heat pumps which are in heating mode will take heat from the circuit. In this way the reject heat say from computer rooms can be recovered and deposited into rooms requiring heating. If it is required additional heating or cooling can be input to the water loop using boilers or chillers respectively.

Chilled Water Fan Coil Units

Chilled Water Fan Coil Units. This system of comfort cooling uses a centralized chiller to produce cold water. This water is then distributed to room based fan coil units (below figure). The fan coil units provide cooling in a similar manner to split system indoor units. The difference is that the heat transfer coil is filled with cold water instead of refrigerant. The units can be floor or wall mounted or recessed into a suspended ceiling.

There are a number of advantages to this system:

· Fewer constraints on the number of room based units

· The distribution system uses chilled water instead of refrigerant. As a result part of the system can be installed by tradesmen used to water systems as opposed to specialist refrigeration engineers.

· Chilling and heat rejection occurs in the centralized chiller. This may be in a plant room or on the roof top. The charge of refrigerant is therefore reduced and since the lengths of refrigerant pipe work are shorter the risk of leakage is diminished.

· Use of hydronic circuits and low fan speeds results in quiet operation making the units useful for noise sensitive locations.




Centralized Air Conditioning Systems


Centralized air conditioning systems differ from comfort cooling systems described previously in that they are able to humidify or dehumidify the airstream in addition to providing cooling, heating and filtration. These changes are applied to the air using an air handling unit situated in the plant room or enclosure on the roof. The conditioned air is then delivered to the rooms using ducting.

At the heart of a centralized air conditioning system is an air handling unit (AHU) (below figure). This is a pressed steel cabinet containing the various components needed to condition the air which passes through it. Air is brought into the air handling unit via an inlet grille built into an external wall. This should be located to avoid sources of dust and pollution such as nearby roads. If cooling the building is a priority then a north facing inlet grille will provide cooler inlet air temperatures. Rooftop inlets are often used in cities to avoid ground level pollution. Air enters the AHU where it is suitably conditioned by passing through filtration, heat recovery, humidity control and chilling or heating stages. A centrifugal fan drives the air movement through the AHU.




Centralized air conditioning systems must have some way of responding to changes in demand for heating or cooling within the occupied spaces. This is achieved in the way that conditioned air is delivered to the rooms. The methods used are; constant volume systems, variable air volume (VAV) systems and dual duct systems.


Here we will be discussing components in relation to a centralized air conditioning system but it should be remembered that many of the components are also used in other systems. For example filters and heating/cooling coils are used in fan coil units, and ducting is used whenever air movement needs guidance such as in extract ventilation systems.