Wet Humidifiers


Methods of humidification

There are two general methods of humidification. These are; wet humidification and steam humidification.

Wet Humidifiers

Wet humidifiers work by encouraging liquid water to evaporate. This creates water vapour which mixes with the airstream to humidify it. For the water to evaporate it must absorb heat from its surroundings. As a result wet humidifiers cause the airstream temperature to fall during the humidification process. To overcome this problem, in air handling units, a pre heater initially warms the incoming airstream. The warmed air then passes through the humidifier but becomes cooled in the humidification process. The air must then pass through a reheat coil to bring the airstream up to the required temperature.

Wet humidifiers can take a number of different forms. The common feature of each is that they all aim to increase the surface area of water over which evaporation can take place.


Air Washers are used mostly in industrial humidification. As the name implies they provide the dual function of humidifying the airstream and at the same time washing out some dust and odours. The airstream is made to flow smoothly by passing between baffle plates (as shown in figure), it then passes through a fine mist of water droplets created by a spray head. This provides the contact between the liquid water and the air necessary for evaporation to take place. Spray eliminators are placed downstream from the humidifier to prevent the carriage of liquid water further down the ducting.

Evaporation of the water cools the airstream, if this is desirable, further cooling can be obtained by using a chilled water spray. During periods of warm weather the water in the sump may remain still for a long period. It is important that this water is treated to avoid bacteriological growth which could lead to infection of the building occupants. For example, Humidifier fever, an industrial disease with flue like symptoms, is commonly associated with humidifiers with reservoirs. However, care should be taken in the choice of biocide and that it is not carried by the airstream into the working environment.

Capillary Washers are humidifiers with a better humidification effectiveness than the basic spray air washer. The greater effectiveness is obtained by directing the spray onto a matrix of metal, glass or plastic fibre cells (as shown in figure). The spray coats these cells resulting in further spreading out of the water due to capillary action. The airstream passes between the gaps in the cells and hence over the wetted surfaces. In this way close contact is obtained between the airstream and extended water surface. The airstream can be in the same direction as the spray or in the opposite direction to the spray, termed parallel and contra flow respectively.




Ultrasonic Humidifiers create an extremely fine mist of water droplets by passing liquid water over a ceramic plate which is made to vibrate at ultrasonic frequencies using the piezoelectric effect (as shown in figure). The small droplet size results in quick and effective evaporation of the water. The consequence is a rapid adjustment in relative humidity in response to a call for humidification from the controls. The excellent evaporation characteristics of the device make it very efficient in energy terms and ultrasonic humidifiers have an extremely low energy consumption for a given humidification load.

However, ultrasonic humidifiers must be supplied with demineralized water. This is to avoid scale build up which would otherwise lead to clogging.

Atomizing Nozzle Humidifiers produce a fine spray of cold water directly in the air or within air handling units. Droplet size is small so evaporation and hence humidification is rapid. Water is supplied directly from the mains, avoiding any contamination risk, and compressed air is used to create the spray. The small size of the atomizing nozzle means that it can easily be blocked by mineral build up. To avoid this a needle built within the nozzle head periodically cleans the orifice automatically. When used in air handling units all of the spray released from the nozzle evaporates removing the need for water recirculation and chemical treatments. Atomizing nozzle humidifiers provide close control of humidity at low running cost and with low maintenance requirements.